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No matter what your application, Dings has a magnetic separator to meet your needs. Call Gulf-Atlantic Industrial Equipment today for assistance in determining the right product for your specific application.
Dings Exclusive Industry Leading Warranty
- The Dings Company is proud to introduce its exclusive 10/10 program for electromagnets - 10 year warranty and 10 day shipping on standard stationary electromagnets. Other Dings electromagnets carry the same 10 year warranty with slightly longer lead times depending on model and options chosen. Dings is the only magnet manufacturer to offer a 10 year warranty on its suspended electromagnetic separators.
How Can Dings Magnetic Separation Equipment Help Your Company?
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Industry
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Product
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Application
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Municiple Recycling Construction & Demolition Recycling |
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Protect equipment from ferrous tramp metal, separate aluminum and other non-ferrous materials from higher value product, and protect the tire investment on your trucks and forklifts with a Dings magnetic separation product. |
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Mining/Aggregates |
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Bucket teeth, hammer heads, bolts, drill bits - all of these can cause serious headaches if they reach your primary crusher or other pieces of equipment. |
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Foundry |
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Cleaning sand is a necessary and important part of your business. Use a Dings magnetic separator to remove sprues, flashings, and other bits of metal to give you the cleanest reclaimed sand possible. |
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Coal |
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Coal must be clean and free of ferrous contamination. Coal can be contaminated with ferrous materials such as drill bits, hammer heads, rods, bucket teeth, etc. Protect your equipment and efficiently extract ferrous metals from your coal supply line with a Dings Magnetic Separator. |
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Process Industries |
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Tramp metal can come from many sources. A Dings Magnetic Separator will protect your product purity and equipment from damaging metal. |
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Customized Applications |
- Rendering Magnets
- Ball Norton Separators
- Swinging Pendulum Magnets
- Sugaron
- EBK
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After more than 100 years in business, Dings Magnetics has encountered just about every conceivable magnetic separation application out there. If you have a unique or product specific need, contact Gulf-Atlantic and let us assist you with a magnetic separation product to solve your problem. |
| Suspended Overhead Magnets |
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 Whether you’re looking to protect downstream equipment from tramp iron contamination or separating ferrous recyclables from other product, Dings overhead magnetic separators can handle the job. Dings Overhead Magnetic Separators are suspended over a conveyor line to remove ferrous metal from the product stream. Electro and permanent magnet styles are available to meet the needs of any application.
Stationary Overhead Magnets
If tramp metal is an occasional problem, then a stationary magnet is the right choice. Just suspend it over the conveyor or over the head pulley. When the magnet surface starts to fill up, swing the magnet away from the conveyor and cut the power (electromagnet) or use the convenient wiper arm (permanent magnet) to release the attracted metal. Swing the magnet over the conveyor and you’re back in business
Self-Cleaning Overhead Magnets
If you need to separate large quantities of ferrous metal, Dings self-cleaning magnets will do the job. Available in both electro and permanent magnet styles, these powerful separators come equipped with a tough, vulcanized rubber belt with 1" cleats to continuously remove metal from the product stream (3" cleats are available for material recycling facilities. The magnet may be suspended either crossbelt (perpendicular to the product flow) or inline (parallel above the product flow.
For demanding applications such as concrete recycling or construction and demolition waste processing, Dings has designed a Severe-Duty Self-Cleaning Magnet. With a stainless steel cleated belt and heavy-duty drive package, this magnet is built to withstand the toughest conditions.
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| Eddy Current Separators |
2 Pulley Eddy Current Separator
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Eddy current separators are commonly used to separate non-ferrous materials from mixed waste and other product streams. When a magnetic rotor is turned at high rates of speed, powerful forces called eddy currents are created. |
7"
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Available in widths up to 48" |
| Low profile 2 pulley of heavy-duty 4 pulley models |
| For MRFs, scrap metal processors and other low volume non ferrous metal recovery |
4 Pulley Eddy Current Separator
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These eddy currents repel materials with varying degrees of force depending on their composition. Thus, aluminum, copper and other metals can be separated from glass, plastic, wood, etc. creating clean product |
12"
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Available in widths up to 48" |
| Low profile 2 pulley model |
| For MRFs, scrap metal processors and other low volume non ferrous metal recovery |
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All of Dings eddy current separators feature a triple shell design for maximum strength and durability. This design produces a deeper field to process more tons per hour with better recovery rates.
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13"
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Available in widths up to 96" |
| Low profile 2 pulley of heavy-duty 4 pulley models |
For severe-duty applications such as auto shredding and high volume MRFs
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| Large Drum Magnets for Scrap and Recycling |
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For separating high volumes of steel or for especially demanding applications, a powerful Dings drum magnet may be the answer. These rugged separators are built to last with heavy-duty manganese wear shells to protect against damage from large or sharp objects.Depending on your application, you may choose from several styles of Dings drum separators:
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Permanent (Ceramic) Magnet
These separators offer the highest level of magnetic strength and are appropriate for many different applications, including scrap processing, auto shredding, mining, aggregate, or anywhere large volumes of metal need to be removed. Both lateral and radial pole designs are offered. Our sales engineers will be able to help you determine which style is best for your application.
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Material can be fed to a Dings permanent magnet deep draw drum in any of the three ways illustrated above.
The stationary magnet can be adjusted to any of these positions to best accomodate the demands of your particular application.
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This separator was specifically engineered for the scrap processing market. Whether you’re processing white goods or other types of scrap, this drum’s triple pole design will tumble the attracted steel, cleaning it as it travels across the drum surface. The result is purer steel with a higher resale value. |
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| Small Drum Magnets for Processing |
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| Magnetic Head Pulleys |
| Dings magnetic head pulleys are some of the simplest, yet most effective, magnetic separators. Just mount it in place of a standard head pulley and it easily and efficiently separates ferrous metal from the product stream. |
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Dings DFC head pulleys are built using our exclusive flux control magnetic circuit. This design ensures continuous magnetism around the entire circumference of the pulley — no dead spots. For less critical applications, a conventional magnetic circuit design is also offered.
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Dings magnetic head pulleys are designed to provide years of trouble-free service:
- Permanent magnet means no energy consumption
- Uniform magnetic field
- Large selection of widths and diameters available
- Crowned face for belt tracking
- Weatherproof stainless steel face
- Shipped ready to install
- Optional lagging available
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| Magnets for Pneumatic Conveying |
| If you convey your materials pneumatically, you know the unique challenges it presents — pressure drops, flow blockage, leaks, etc. Dings offers two distinct styles of magnetic separators especially designed to remove tramp metal from pneumatic systems without interfering with the process: |
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Pneumatic In-line Magnet
If you're looking to capture larger pieces of tramp such as screws, buts, etc. - choose a pneumatic in-line magnet. This separator installs directly into the pneumatic line to capture ferrous contaminants in the product stream without inhibiting product flow. The separator may be installed in horizontal or vertical pneumatic lines. Models are available for 2", 3", 4", 5" and 6" lines.
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Cartridge
If contamination from fine ferrous particles is your problem, choose a Dings cartridge magnet. This unique design is engineered to capture and retain even the finest particles. The bullet shaped magnetic cartridge provides maximum magnetic surface area. Attracted metal is safely retained behind the flanges until it is removed.
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| Grate Magnets |
| Grate magnets remove small particles of ferrous metal from free-flowing powders and granular materials. Standard construction features 1" round tubes filled with either high grade ceramic or rare earth magnets. These tubes can be supplied either unhoused or housed in a variety of configurations to meet the needs of your application. Our standard products are listed below: |
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UNHOUSED
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DESCRIPTION
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APPLICATION
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TUBE
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Single tubes filled with ceramic or rare earth magnet material.
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Custom-fabricated products or other unique applications
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GRID
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No frame; two cross pieces support magnetic tubes.
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Locations too confined for framed type, or for irregular openings.
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PLAIN FRAME
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Magnetic tubes within a four-sided frame
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General purpose.
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HEAVY-DUTY FRAME
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Larger, square magnetic tubes; greater surface area; wider tube spacing.
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High volume applications, such as grain processing.
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WING TYPE
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Plain frame with wings on sides to funnel material into grate.
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General purpose.
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DRAWER
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Drawer can be pulled out of chute for cleaning.
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For installation in existing chute.
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HOUSED
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STANDARD
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Grate drawer contains magnetic tubes in a housing.
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General purpose.
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EASY CLEAN
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Grate drawer contains tube-within-a-tube assemblies
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For applications requiring greater cleaning convenience.
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AUTO CLEAN
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Pneumatic system cleans rare earth magnetic tubes automatically.
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Inaccessible location, or material with high ferrous contamination.
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ROTARY
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Motorized, with tubes in a circular arrangement.
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Prevents cohesive powders and fibrous materials from bridging.
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HOPPER
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Slide gate, transparent drawer face, other industry specific features.
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Plastics Industry.
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| Plate Magnets |
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If you’re engaged in bulk processing — food, grain, chemicals, plastics, pharmaceuticals, minerals, etc. — protect your valuable equipment and your customers from tramp metal contamination with a Dings Ferroplate plate magnet. The high surface strength of magnetic plates makes them ideally suited for sloping chute applications. Dings Ferroplate magnets are available as a plate to be installed in an existing process or preinstalled in a variety of Ferroplate equipped products.
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Dings unique design features raised pole pieces to provide better protection. Since the strongest magnetic field on any plate magnet is between the two poles, most of the tramp metal will accumulate in the gap between the poles. The Ferroplate’s raised magnetic pole pieces create a recess in this area which holds the attracted metal more securely than designs which have a narrow raised strip between the poles.
Dings Ferroplate magnets are offered in five different styles with varying magnetic strengths to work in a variety of applications:
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Ferroplate Model Selection Table
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MAXIMUM DEPTH OF MATERIAL (inches)
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3"
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3 1/2"
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4 1/2"
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5 1/2"
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6 1/2"
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MATERIAL IS:
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Free flowing, dry, loose, granular
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2100
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2200
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2300
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2400
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Ultimate
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Moist, fibrous
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2200
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2300
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2400
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Ultimate
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Dense, wet, viscous, liquid
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2300
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2400
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Ultimate
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Dings Ferroplate Equipped Products
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For applications where the installation is not in a rectangular, sloping chute, choose from this line of magnet equipped products:
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Perma Chute
Perma Chute magnets are designed for applications where space is limited, materials can’t pass freely through a grate magnet, or when the chute is too vertical for a plate magnet to work effectively. A Quick Clean model is also available with a built-in drawer for disposing of the separated metal.
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Magnetic Hump
These specially shaped separators are used in rectangular chutes or round pipes where flow speeds and depths exceed the capacity of plate magnets. Humps are recommended if the flow is vertical, or if the angle of the chute is more than 70 degrees. An Easy Clean model with pneumatic self-cleaning mechanism is also offered.
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Round Pipe Separator
This separator allows Ferroplates to be used on round, sloping chutes carrying dry material.If has a plate magnet mounted on a rectangular center section, with round adapters on each end.
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Hydro Hump
Ferroplates in an angled housing remove ferrous contaminants in a liquid pipeline. It has a pressure tight design and 150 lb. flange fittings on both ends.
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| Scrap Lifting Magnets |
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When you're moving scrap, lifting capacity can put money in your pocket. The less trips you make, the higher your profit. Rely on a Dings Scrap Lifting Magnet to provide you with the ultimate in lifting capacity.
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Dings Scrap Lifting Magnets feature our unique electrified core to give you the highest lifting capacity available in the industry. All of our Scrap Lifting Magnets are wound with anodized aluminum strap - the finest material available for coil winding. Since no insulating material is needed, this design eliminates the major cause of coil failure: insulation breakdown. Dings Scrap Lifting Magnets are available in diameters from 37 to 77 inches.
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| Magnetic Sweepers |
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Dings Magnetic Road Sweepers are the perfect choice to remove nails and other potentially damaging metal debris from parking lots, runways, shop floors and roads. These permanent magnet sweepers are built to last with heavy-duty construction and convenient features. Each Dings Magnetic Sweeper also comes with a lifetime warranty on magnetism.
Choose from several styles, including:
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Pathguard Magnetic Floor Sweeper
The Pathguard uses a strong plate magnet to pick up metal debris. One quick, simple motion releases the load after sweeping. The Pathguard is available in sweeping widths of 18", 24", 30", and 36". In addition to indoor use, the Pathguard can be used on driveways, parking lots, and other paved surfaces.
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Yard Magnet
Keep vehicle areas free from tire-damaging nails and other debris with Dings all-steel Yard Magnet. Designed to hang under vehicles, the Yard Magnet is available in 3, 4, 5, 6, and 7 foot widths.
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Tireguard Road Sweeper
The versatile Tireguard can be towed like a trailer or hung from a bumper or forks of a lift truck to sweep roads, parking lots and other large areas free of metal debris. It’s available in widths from 3 to 7 feet.
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Roadguard
If you need higher clearance or faster operating speeds than the Tireguard allows, the Roadguard may be the answer. Available in forklift, bracket, and trailer types in widths from 4 to 8 feet.
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Atlas
The Atlas is our most powerful road sweeper, designed to pick up large quantities of metal debris at faster operating speeds. For large applications, such as airport runways, several Atlas sweepers may be hitched together to provide a larger sweeping width. Optional remote unloading switch is also available.
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Dings PC and FC drum separators are designed for applications with lower volumes of ferrous metal contaminants, such as foundries, powder or grain processing, crumb rubber and plastics or other recycling. Dings PC model is furnished as a drum only (without motor and housing) and mounts easily with pillow block bearing and shaft clamp. This permanent magnet design is available in ceramic, rare earth and high strength rare earth styles.
In our FC model, the PC drum is furnished with a motor, feed leveler, splitter and housing. Multiple drum arrangements are also available..
A Dings drum separator may be installed in many different places in your process. Our sales engineers will be happy to work with you to determine the best location and style to suit your application.
Toll Free:(800)792-7427 Phone:(352)628-6674 Fax:(352)628-6774